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Johnnys Kopiering invests in BM4050 booklet maker to expand brochure production capabilities

Johnnys Kopiering invests in BM4050 booklet maker to expand brochure production capabilities


When a key client needed high volumes of brochures on short notice, Johnnys Kopiering turned to the Plockmatic BM4050 booklet maker – installed and in production the same day.

About Johnnys Kopiering

Johnnys Kopiering is a digital print provider based in the Rörstrand district of Lidköping, Sweden. With roots in the former municipal print shop, the company is now run by Johan Larsson and a dedicated team. Offering a wide range of printing services and strong local presence, they are a trusted partner for both businesses and organizations in the region.

Their print room includes Xerox Versant 280 Press and Versant 80 Press systems, enabling them to deliver a wide variety of high-quality printed materials.

The need for efficient brochure production

When a local customer expanded and required a larger volume of brochures with a short turnaround time, it became clear that Johnnys Kopiering needed to increase their finishing capacity. To ensure consistent quality, precision, and fast delivery, they needed a solution that could handle the entire brochure production process in-house.

Photo: Felix Alnemark/Sign&Print

We realized it was no longer enough to just be a traditional copy shop. To stay competitive, we had to broaden our offering and be able to handle larger and more complex jobs internally,” says Johan Larsson.

Photo: Felix Alnemark/Sign&Print
Photo: Felix Alnemark/Sign&Print

Investing in the Plockmatic BM4050 booklet maker

Johnnys Kopiering decided to invest in the Plockmatic BM4050, a fully automated booklet maker that delivers high precision and supports efficient, versatile production. The system was installed and up and running the very same day.

“The installation was fast and smooth. The machine was essentially in production from day one. It’s been working really well – it’s a fantastic machine to work with,” Johan explains.

The investment has clearly improved both production efficiency and output quality. According to Johan, it’s the system’s precision and ease of use that stand out the most in daily operation. The automatic feeding system uses air separation and monitors each sheet to prevent double feeds, allowing the machine to run smoothly without interruptions.

Adjusting the staple position and fold is done directly via the touchscreen, and takes just seconds. This makes it easy to fine-tune jobs without slowing down production.

“I made adjustments for a test print in ten seconds. The precision is down to 0.2 millimeters – and you can see it in the final result,” Johan says.

He also highlights the system’s flexibility as a key advantage. It handles everything from short runs to longer jobs and switches quickly between formats and paper types. That means they can easily produce a few hundred brochures for one project, and then immediately move on to something entirely different. The system stores hundreds of job presets and supports QR code recognition, simplifying repeat orders.

“It’s a powerful and reliable solution that gives us complete control over the result – in terms of precision, finish, and production time.”


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