US-AB boosts capacity with Plockmatic’s automated creasing and folding machine and booklet maker

May 28, 2025 - jameslyon


Universitetsservice AB in Stockholm has invested in Plockmatic’s automated booklet maker and creasing and folding machine. The solution increases capacity and enables faster, more varied finishing for both new and existing customers.

About Universitetsservice AB

US-AB (Universitetsservice AB) is a print provider with over 20 years of experience, located on the campus of the Royal Institute of Technology (KTH) in Stockholm. The company specialises in printed materials for the academic sector, such as dissertations, course packs and student union publications. It is a contracted supplier to several universities and colleges in the Stockholm area.

To expand its business and reach new markets, US-AB has also broadened its customer base beyond academia. Today, the company works with real estate agencies, the tourism sector and private schools, all of which need high-quality printed materials with fast turnaround. This diversification has contributed to an increase in turnover of more than 70 percent over the past three years.

The machine line-up includes four Ricoh production printers, including two newly added Ricoh Pro C9500 presses, selected for their ability to handle heavier substrates and increase automation in production.

US-AB invests in flexibility and production efficiency

US-AB already had a Plockmatic booklet maker integrated inline with one of its Ricoh printers – a solution chosen to fully automate the production process from print to finished booklet. Inline solutions are highly effective for fully automated production.

However, in its most recent investment, the company opted for a offline booklet making system. This was partly due to space limitations, but also to improve overall efficiency. By separating the finishing stage, there’s no need to wait for each print job to be completed before booklet production can begin. Instead, printed output from multiple devices can be collected and processed in one continuous flow.

The solution was the Plockmatic BM5000. The system handles everything from feeding and creasing to folding, stitching and three-side trimming in a fully automated workflow. With support for formats up to landscape A4 and SquareFold spine as standard, it’s a versatile solution built for both high volume and format flexibility.

“We’re now 20 percent more efficient in our booklet production,” he says, also highlighting the flexibility of the wide format range from A4 down to A6″
Josef Lotfi, CEO, US-AB

The system handles everything from feeding, creasing and folding to stitching and trimming in an automated workflow. It eliminates the need for separate creasing machines, saving time and streamlining the production process.

Photo: Felix Alnemark/Sign&Print
Photo: Felix Alnemark/Sign&Print

“We can now produce significantly more – thanks to the volume capacity, and because we avoid manual steps like trimming top and bottom edges. It’s a big upgrade for our entire finishing operation.” Josef Lotfi, CEO, US-AB

Photo: Felix Alnemark/Sign&Print
Photo: Felix Alnemark/Sign&Print

Automated creasing and folding with DigiFold Pro XL

US-AB has also recently invested in a Morgana DigiFold Pro XL, an automated creasing and folding machine from Plockmatic. After issues with a previous solution from another manufacturer, the company chose DigiFold Pro XL – a machine capable of handling long and heavy media types with high precision and consistent speed.

With support for a wide range of crease and fold combinations, US-AB can now offer its customers a broader selection of brochures, folded pieces and other print applications. This opens the door to new applications, such as covers for landscape booklets, book covers for oversized perfect bound books, multi-panel brochures, and many other folded products made from long sheets.

This automated creasing and folding machine can crease, fold and perforate up to 6,000 A4 sheets per hour. It handles paper weights from 80 to 400 gsm and media lengths up to 1,300 mm, making it ideal for both standard and specialty formats.


“It has significantly improved our production. The machine is both reliable and easy to use. We’ve worked with Plockmatic for many years, so choosing this solution felt like a natural step.” Josef Lotfi, CEO, US-AB



Johnnys Kopiering invests in BM4050 booklet maker to expand brochure production capabilities

May 9, 2025 - jameslyon


When a key client needed high volumes of brochures on short notice, Johnnys Kopiering turned to the Plockmatic BM4050 booklet maker – installed and in production the same day.

About Johnnys Kopiering

Johnnys Kopiering is a digital print provider based in the Rörstrand district of Lidköping, Sweden. With roots in the former municipal print shop, the company is now run by Johan Larsson and a dedicated team. Offering a wide range of printing services and strong local presence, they are a trusted partner for both businesses and organizations in the region.

Their print room includes Xerox Versant 280 Press and Versant 80 Press systems, enabling them to deliver a wide variety of high-quality printed materials.

The need for efficient brochure production

When a local customer expanded and required a larger volume of brochures with a short turnaround time, it became clear that Johnnys Kopiering needed to increase their finishing capacity. To ensure consistent quality, precision, and fast delivery, they needed a solution that could handle the entire brochure production process in-house.

Photo: Felix Alnemark/Sign&Print

We realized it was no longer enough to just be a traditional copy shop. To stay competitive, we had to broaden our offering and be able to handle larger and more complex jobs internally,” says Johan Larsson.

Photo: Felix Alnemark/Sign&Print
Photo: Felix Alnemark/Sign&Print

Investing in the Plockmatic BM4050 booklet maker

Johnnys Kopiering decided to invest in the Plockmatic BM4050, a fully automated booklet maker that delivers high precision and supports efficient, versatile production. The system was installed and up and running the very same day.

“The installation was fast and smooth. The machine was essentially in production from day one. It’s been working really well – it’s a fantastic machine to work with,” Johan explains.

The investment has clearly improved both production efficiency and output quality. According to Johan, it’s the system’s precision and ease of use that stand out the most in daily operation. The automatic feeding system uses air separation and monitors each sheet to prevent double feeds, allowing the machine to run smoothly without interruptions.

Adjusting the staple position and fold is done directly via the touchscreen, and takes just seconds. This makes it easy to fine-tune jobs without slowing down production.

“I made adjustments for a test print in ten seconds. The precision is down to 0.2 millimeters – and you can see it in the final result,” Johan says.

He also highlights the system’s flexibility as a key advantage. It handles everything from short runs to longer jobs and switches quickly between formats and paper types. That means they can easily produce a few hundred brochures for one project, and then immediately move on to something entirely different. The system stores hundreds of job presets and supports QR code recognition, simplifying repeat orders.

“It’s a powerful and reliable solution that gives us complete control over the result – in terms of precision, finish, and production time.”


Morgana BM4050 Booklet Maker

SouthPrint & Finish 25-26 June 2025

April 28, 2025 - jameslyon

Please make sure you save the date for our great SouthPrint & Finish event on Wednesday 25th and Thursday 26th June 2025 at the Mercure Dartford Brands Hatch Hotel, Brands Hatch, DA3 8PE UK.

Watch out for your personal invite next week. We will be showing our range of digital cutting equipment, our marketing leading DigiFold Pro XL folding and creasing machine, and the BM4050 booklet maker – plus lots more!

On selected deals we’ll give you 2 tickets to the British GT and GB3 Championships on Sunday 24th August with overnight stay included – Full T&C’s apply*

If you don’t want to wait for your personal invite – you can register here

REGISTER HERE

Enter our Free Prize Draw when you attend the event and win…

T&C’s * Please note that this prize is worth up to £1000. If you are unable to attend this experience day you can arrange any other event at Brands Hatch up to this value. If a hotel room is required, then the cost would be included in the £1000 value.


FESPA Global Print Expo 2025

April 16, 2025 - jameslyon

Join us at FESPA in Berlin on 06-09 May 2025

If you are looking for digital cutting then look no further. Visit us at FESPA – Stand A45 Hall 4.2, to see the latest digital cutting solutions for short run, personalised packaging, kiss cut labels plus much more… so Relax, the possibilities are endless!

 To register for the event and get discounted tickets go HERE


NorthPrint & Finish 5-6 March 2025

February 18, 2025 - jameslyon

Please make sure you save the date for our great NorthPrint & Finish event on Wednesday 5th and Thursday 6th March 2025 at the Manor Golf Club, Drighlington, Bradford, BD11 1AB .

Watch out for your personal invite next week. We will be showing our range of digital cutting equipment, our marketing leading DigiFold Pro XL folding and creasing machine, and the BM4050 booklet maker – plus lots more!

If you don’t want to wait for your personal invite – you can register here

REGISTER HERE

Enter our Free Prize Draw when you attend the event and win a 4 ball round of golf @ The Manor

NorthPrint & Finish